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How to Replace an Oven Mains Terminal Block - Hotpoint

Cookers & HobsIncludes video

Make and Model of Oven Used in This Video

Hotpoint DU2540WH (61022940000)
Hotpoint DU2540WH (769991022942)

Part Used in This Video

Hotpoint Oven Mains Terminal Block

1. Remove old terminal block

Use a flathead screwdriver to release the latches and open the old mains terminal block.

Remove old terminal block

Remove electrical wiring

Remove the bottom screw with your Phillips screwdriver.

Remove old terminal block

Remove the clamp holding the electric cable in place.

Remove old terminal block

With your 4mm hex bit, unscrew the screw for the live wire and remove it, followed by the neutral and the earth.

Remove old terminal block

Remove all wires from the old terminal block.

Remove old terminal block

Remove terminal block from oven

Remove the two screws holding the terminal block to the rear of the oven.

Remove old terminal block

Unclip your terminal block by pressing down on the latches shown here.

Remove old terminal block

The terminal block can then be lifted away from the oven.

Remove old terminal block

2. Remove wiring connectors

We recommend placing the new terminal block next to the old one, and one by one, removing the electrical connectors from the old terminal block and connecting them in the same place to the new terminal block. This ensures they’re being connected correctly.

Remove wiring connectors

Use a pair of long-nosed pliers if any are tight to remove.

Remove wiring connectors

3. Install new terminal block

Attach the new terminal block to the rear of the oven. Ensuring it clicks into place.

Install new terminal block

Re-screw the two screws back in.

Install new terminal block

4. Attach electrical wiring to new terminal block

Some ovens have a sticker on the rear showing a diagram of how long your cables should be trimmed to. On this Hotpoint model, the diagram notes the live and neutral should have 10mm of copper exposed and a total of 65mm. Trim them to this length but make sure the earth wire is slightly longer, by about 10mm. This is so if any tension is put on the cable, the earth is last to detach.

Attach electrical wiring to new terminal block

Prep electrical wiring

Refer to the manual for electrical connection installation guides.

Attach electrical wiring to new terminal block

A pair of wire trimmer tools makes this job super easy.

Attach electrical wiring to new terminal block

Trim all of your wires to 75mm.

Attach electrical wiring to new terminal block

Then, we can trim your live and neutral wire down to 65mm.

Attach electrical wiring to new terminal block

Take 10mm of the ends of the live and neutral cable to expose the copper.

Attach electrical wiring to new terminal block

When your cables are cut to length, ensure you place your earth-sleeving over the earth wire.

Attach electrical wiring to new terminal block

If your copper ends aren’t twirled together, use a pair of pliers to twist them around. 

Attach electrical wiring to new terminal block

After this, you’ll have a nice fresh set of wires ready to be installed.

Attach electrical wiring to new terminal block

Attach electrical wiring

Attach your earth wire first and screw the 4mm hex screw nice and tight. Then attach the neutral wire and tighten the screw, lastly, attach the live wire. Ensure all the screws and nice and tight.

Attach electrical wiring to new terminal block

Clip the clamp back in place and re-screw the Phillips screw back in.

Attach electrical wiring to new terminal block

Close the terminal block lid shut and that’s it, your new terminal block is all set to go!

Attach electrical wiring to new terminal block

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